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數字孿生3D工藝仿真可以為各類復雜裝備及產品的設計和制造提供產品可裝配性驗證、裝配工藝規劃和分析、裝配操作培訓與指導、裝配過程演示等完整方案。該方案為產品設計過程的裝配校驗、產品制造過程的裝配工藝驗證、裝配操作培訓提供虛擬裝配仿真服務。數字孿生3D工藝仿真裝配工藝仿真對于產品裝配過程的意義主要包括以下幾點:
Digital twin 3D process simulation can provide complete solutions for the design and manufacturing of various complex environmental protection equipment and products, including product assemblability verification, assembly process planning and analysis, assembly operation training and guidance, and assembly process demonstration. This solution provides virtual assembly simulation services for assembly verification in the product design process, assembly process verification in the product manufacturing process, and assembly operation training. The significance of digital twin 3D process simulation and assembly process simulation for product assembly process mainly includes the following points:
(1)有利于實現產品設計、工藝設計、工裝設計的并行開展,從而降低產品研制風險,縮短產品研制周期,減少開發成本。
(1) It is conducive to the parallel development of product design, process design, and tooling design, thereby reducing product development risks, shortening product development cycles, and reducing development costs.
(2)在產品實際(實物)裝配之前,通過裝配過程仿真,可及時地發現產品設計、工藝設計、工裝設計存在的問題,有效地減少裝配缺陷和產品故障率,減少裝配干涉等問題導致的重新設計和工程更改,保證了產品裝配的質量。
(2) Before the actual (physical) assembly of the product, through assembly process simulation, problems in product design, process design, and tooling design can be discovered in a timely manner, effectively reducing assembly defects and product failure rates, minimizing redesign and engineering changes caused by assembly interference, and ensuring the quality of product assembly.
(3)數字孿生3D工藝裝配仿真過程生成的圖片、視頻錄像可直觀地演示裝配過程,使裝配工人更容易理解裝配要求,減少了裝配過程反復,減少了人為差錯。
(3) The images and video recordings generated during the digital twin 3D process assembly simulation can intuitively demonstrate the assembly process, making it easier for assembly workers to understand the assembly requirements, reducing the repetition of the assembly process, and minimizing human errors.
(4)數字孿生3D工藝裝配仿真過程產生的圖片、視頻錄像可用于對維修人員的培訓。
(4) The images and video recordings generated during the digital twin 3D process assembly simulation can be used for training maintenance personnel.
(5)對于新產品的開發而言,通過數字孿生3D裝配工藝設計與仿真,減少了技術決策風險,降低了技術協調成本。
(5) For the development of new products, the use of digital twin 3D assembly process design and simulation reduces technical decision-making risks and lowers technical coordination costs.
(6)通過數字孿生3D裝配設計與仿真,可進行裝配工時分析、生產線資源與工藝布局規劃和評估,有利于生產線的改造與建立。
(6) Through digital twin 3D assembly design and simulation, assembly time analysis, production line resource and process layout planning and evaluation can be carried out, which is beneficial for the transformation and establishment of production lines.
數字孿生的優勢與應用
The advantages and applications of digital twins
的測量設備實體的各種屬性;具有更的分析和預測能力;以及能夠提升效率和生產力。數字孿生技術在智慧工廠中的應用正逐漸展現出強大的優勢和潛力,通過構建數字化的工廠設備模型,實現對實際設備運行狀態的實時監測、分析和預測。在廢氣、廢水、危廢設備運行領域,數字孿生技術可以用于模擬設備的運行狀態,預測可能出現的問題,從而提高設備的性和可靠性。
Comprehensive measurement of various attributes of environmental protection equipment entities; Having more comprehensive analytical and predictive abilities; And it can improve efficiency and productivity. The application of digital twin technology in smart factories is gradually demonstrating strong advantages and potential. By constructing a digital model of environmental protection equipment in factories, real-time monitoring, analysis, and prediction of the actual operating status of environmental protection equipment can be achieved. In the field of exhaust gas, wastewater, and hazardous waste equipment operation, digital twin technology can be used to simulate the operating status of equipment, predict possible problems, and thus improve the safety and reliability of environmental protection equipment.
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